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Helicheck

Heli-
check
Helicheck |

Helium Leakage Measurement – Industry 4.0 ready.

The new HELICHECK leak-tightness measuring devices enable the economical and reliable measurement of helium-tightness by using specially developed and standardized modules:

  • Test stand
  • Control equipment and measurement data processing software
  • Vacuum equipment
  • Measuring instrument(s)

 

Overview

  • Overview
  • Features
  • Applications
  • Delivery Scope

The customer-specific adaptation to the test object remains as the only special design and is manufactured by our in-house design and machining department.

The exclusive use of the following high-quality components significantly increases the availability of the testing machine:

  • Vacuum equipment: Pfeiffer Vacuum
  • Measuring instruments: Pfeiffer Vacuum
  • Pneumatics: Festo
  • Profile building system: Item
  • Control equipment: Siemens / Advantech / NI

This configuration consisting of standard modules and custom test specimen adaption allows us to deliver fast and at favourable prices.

  • Industry 4.0 ready
  • Parameter input and process visualization via 17″ touch screen
  • Test stand control by fanless industrial PC
  • Measurement data storage
  • Surveillance of all process-relevant parameters
  • Manual or automatic closure of the testing device
  • “Test object in position”-monitoring
  • Gross leak monitoring
  • Exchangeable plates for different test specimens (option)
  • Automatic test piece clamping and adapter closure (option)
  • Worker protection by safety light curtain (SICK)
  • Quick-change systems with central coding connector (option)
  • Use of state-of-the-art pneumatic components (FESTO)
  • Short signal paths by placement of the measuring and vacuum components in the substructure of the test stand (PFEIFFER)
  • Lockable double wing doors facilitate service
  • Control cabinet at operator height, rear side
  • Reserve for upgrading 20 %.
  • Controller with 16 inputs and outputs
  • Ethernet, USB, RS232 interfaces as standard
  • Example I – Helium tightness measurement on Tubing components
  • Allowed leak rate: 1 x 10E-7 mbar l/s
  • Test pressure: 2,5 bar
  • Cycle time: 55 s

 

  • Example II – Helium tightness measurement on Fuel flanges
  • Allowed leak rate: 1 x 10E-5 mbar l/s
  • Test pressure: 500 mbar
  • Cycle time: 45 s

 

  • Example III – Helium tightness measurement on Rupture disks
  • Allowed leak rate: 5 x 10E-7 mbar l/s
  • Test pressure: 2,4 bar
  • Cycle time: 70 s
  • 1x Test stand made of Item AL profile system
  • 1x Vacuum equipment as per application requirements
  • 1x Helium mass spectrometer leak detector
  • 1x Control cabinet with control unit, measuring data processing, 17″ touch screen IP 65
  • 1x Customer-specific adaptation of the test piece

 

Delivery time 8 weeks

Warranty 12 months

Technical Data

    The technical data at a glance

    • Measuring range HELICHECK, integral mode
      1x10E-1 ... 1x10E-9 mbar l/s
    • Measuring range HELICHECK, sniffing mode
      up to 5x10E-8 mbar l/s
    • Measuring range GASCHECK 340
      1x10E-1 ... 1x10E-12 mbar l/s
    • Computer
      Fanless industrial PC, WIN 7 / WIN 10
      160 GB 24/7 Hard disk
    • I/O
      16 Inputs and outputs
      10 Analog inputs
    • Interfaces
      Ethernet / USB / Rs232
    • Display
      17” IP65 Touchscreen with front panel mounted USB port
    • Helium supply
      Pressure transducer
    • Compressed air supply
      Pressure transducer
    • Test piece in position / Coarse leakage measurement
      Pirani Sensor / Inner vacuum
    • Chamber Evacuation Pump
      DUO 5 ... 65 (65 m3/h), as appropriate for the application or PENTA 35 (35 m3/h)
    • Power supply
      230 V 50/60 Hz
    • Power draw
      up to 3,2 KW, depending on type of evacuation pump
    • Air supply
      Compressed air, dry, clean, oil-free min. 6 bar
    • Helium
      min. 1 bar above required test pressure
    • Dimensions
      approx. 1100 (W) x 1100 (D) x 2100 (H) mm
    • Weight
      approx. 350 - 550 kg
    • Show all


    Downloads

    For further supporting documentation please see below.